Tayana Solutions

Process manufacturing

Factors that affect the Quality in Process Manufacturing

The manufacturing process is not an easy task. It needs strong quality process planning to get a better outcome. Manufacturing is a long-term process in which the workforce plays a significant role. Hence, several other factors that affect the quality of the manufacturing process are equipment, factory overhead, supplies, workforce commitment, raw materials training, teamwork, product complexity, teamwork, and cooperation. Thus, if the industry focuses on process planning, assuredly, they are going to be productive.

As quality is paramount and the basic requirement from the customer side, thus industries should take necessary steps like implementing flawless quality management tools to acquire it.   

While buying a product from the store, we check the quality first. Similarly, manufacturers should check the same of the raw materials bought from the supplier. Thus the demand for the product increases when the product’s quality is good. Therefore, the manufacturer has to monitor every activity performed in the factory to avoid production issues.  

 Let’s discuss the several factors that affect the quality of the manufacturing process?  

Unfitting 5S strategies:

Unfitting 5s may lead to a product defect. 5s represents a sort, set in order, shine standardize and sustain. Therefore, proper 5s strategies in the manufacturing process bring a better-product in terms of analyzing defects.   

Incompetent Process plan: 

Process planning is the first step that has to be equipped before manufacturing, and it regulates the sequence of operations required to create a part. Thus, if the process plan is not made properly, it impacts the quality of the product.   

Control Plan:

A control plan is the documents that comprise the approaches implemented for control of critical inputs to deliver better outputs that satisfy the customer’s expectations. Thus the measurements, inspections, and checks are also labeled to control the production process.

Improper measuring equipment:

The maintenance of measuring equipment also plays a significant role in product performance. Thus, improper equipment causes problems, and it is one of the important factors of concern.

No Strategic planning: 

An improvement of the firm’s quality is a long-time strategy that needs quality culture development. Thus, machine maintenance, frequent Auditing, and periodical check sheets are also significant factors that affect the product’s quality.

Inefficient Teamwork & Co-ordination:

Hence, every member in the company should contribute towards their work to make the product with excellence.

Experience of Labour:

Labor experience also matters for it. Thus the labor should have the knowledge and better understanding of the product.   

What about design management? Thus, it is proven that the firm devoted more time to design management results in high-performance compared to another firm concentrated on inspection.   

Wrap Up:

It’s a tough deal for the manufacturing industry to acquire quality as it is a long-term process with different aspects. Acumatica offers an exciting manufacturing ERP tool that improves the quality of the production process. Acumatica opens a new door for your business with its effective ERP tool, and it brings more loyal customers to you.

Have a glance at Acumatica 

Don’t wait to get a cloud ERP manufacturing tool to reduce the quality shortfalls!